Project brief
A woven-fabric mill stored rolls on the floor across three buildings and lost 6–8 % of stock to damage and misplacement each year. The brief was a racking system that accepts 1.6–3.2 m rolls, loads by forklift and keeps every roll visible and scannable.
| System | Fabric roll racking, 3-upright, double sided |
|---|---|
| Roll positions | 2,400 (6 levels × 400 arms × 1 roll) |
| Roll | Ø 300–450 mm, 1.6–3.2 m, up to 150 kg |
| Arm | 1,200 mm, 300 kg / arm, 300 mm pitch adjustment |
| Frame height | 4,500 mm |
| Finish | Powder coat RAL 7035 with orange arm tips |
| Standard | FEM 10.2.09 cantilever design |
| Delivery | 18 days production, 2 × 40′ HC |
What we delivered
- Layout for two buildings with 3.2 m working aisles for a 2.5 t counterbalance truck
- Barcode label holders on every arm position
- Spare arms (5 %) and anchor kits
Result
All rolls consolidated into one building; stock-take time fell from 3 days to 4 hours and roll damage was eliminated.
