Project brief
A seafood exporter needed to store 1,900+ pallets of frozen product in a 2,400 m² cold room at −25 °C, with FIFO rotation and minimal aisle space to cut refrigeration cost per pallet. Few SKUs and large batch sizes made a shuttle system the right fit.
| System | Radio shuttle racking, 12 pallets deep, 4 levels |
|---|---|
| Pallet positions | 1,920 on 40 lanes |
| Pallet | 1,200 × 1,000 mm, 1,200 kg |
| Frame height | 8,500 mm, 100 × 70 × 2.5 mm upright |
| Shuttle rails | Galvanised C-rail, 2.5 mm, lane guides at entry |
| Temperature rating | −30 °C steel, low-temp shuttle batteries |
| Floor utilisation | 82 % |
| Standard | FEM 10.2.02, seismic zone check |
| Delivery | 28 days production, 4 × 40′ HC |
What we delivered
- Lane layout with FIFO / LIFO options and reefer door positions
- Hot-dip galvanised rails and pre-galvanised beams for condensation resistance
- Two radio shuttles with charging stations and spare-parts kit
- Operator training video and maintenance schedule
Result
Storage capacity rose from 1,100 block-stacked pallets to 1,920 in the same chamber; energy cost per stored pallet dropped by roughly 30 %.
